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What Is A Good Quality PVC Foil? Check The Technical Data Sheet

What Is A Good Quality PVC Foil?
Check The Technical Data Sheet

In this blog, we mainly through the way of display the PVC Foil technical data sheet, analyzing what a good quality PVC foil from the specifications, applications, physics, chemistry, and other characteristics of PVC foil is. Hope it helps you, comments and discussions are welcome.

Introduction to PVC Foil

PVC Foil stands out as an environmentally conscious choice, contributing to sustainable practices in the realm of interior design and construction. This innovative material, derived from polyvinyl chloride, not only enhances the aesthetic appeal of furniture, doors, and cabinet finishes but also aligns with eco-friendly principles by minimizing its environmental impact throughout its life cycle. 

Manufacturing Process of PVC Foil

PVC Calender film

In the production process of PVC foil, the PVC raw materials and various auxiliary materials and additives are first mixed and stirred evenly, and then the original form of PVC foil is formed in the calendering production line.
There is no doubt that calendering is a crucial link, which not only determines the film’s formation, thickness, and other specifications but also determines the quality of the base film, laying the foundation for the quality of the entire PVC foil.

A good PVC foil not only requires the selection of high-quality PVC resin as raw materials and the appropriate proportion of additives but also depends on whether the mixer can mix the raw materials evenly without particles. At the same time, a good PVC calender film can be formed by calendering the base film with uniform thickness and good ductility.

PVC Printing film

With a good quality base film, printing is required to form a PVC film with rich designs. In the printing process, it is crucial to choose good quality ink. High-quality water-based ink can reduce environmental hazards while maintaining a high level of printing quality. At the same time, excellent colorists are required to mix different colors, and then according to different molds, form simulated colors and texture. That is how a good quality PVC printing film formed.

PVC film laminating

With printed PVC foil, it cannot be used in practice because the printed layer is exposed, has no texture, and does not have other special features such as scratch resistance, high gloss, or soft touch.

Therefore, we need to continue laminate above. According to the different functions and features, it is covered with different films, or several layers of films with different functions, and is supplemented by mold pressing to form customized patterns to form the products that the final customer needs.

Therefore, the final thickness of PVC film is not only related to the thickness of the calendered base film, but also related to the final lamination.

PVC-film-lamination

Characteristics of High-Quality PVC Foil

High-quality PVC Foil demonstrates its commitment to environmental excellence by meticulously adhering to stringent international standards. Notably, this superior material stands out for its compliance in the following key areas:

No Heavy Metals: An essential characteristic of high-quality PVC Foil is its strict avoidance of heavy metals in its composition. This ensures not only a safer and healthier product but also aligns with global standards that restrict the use of environmentally harmful substances.

No Phthalic Acid: Another distinguishing feature is the complete absence of phthalic acid, a compound often associated with environmental and health concerns. This commitment reflects the dedication to producing PVC Foil that is not only aesthetically superior but also environmentally responsible.

No Formaldehyde: High-quality PVC Foil is manufactured without the inclusion of formaldehyde, a volatile organic compound known for its adverse effects on indoor air quality. This absence contributes to a healthier indoor environment and supports sustainability goals.

Recyclability: Beyond its composition, top-tier PVC Foil is designed with recyclability in mind. This ensures that the material can be responsibly reused or repurposed, minimizing its impact on landfills and fostering a circular economy.

Sustainable Sourcing: The sourcing of raw materials for this PVC Foil prioritizes sustainability. The extraction and processing methods are carefully chosen to minimize ecological impact, promoting responsible resource management and environmental conservation.

In embracing high-quality PVC Foil that complies with these international environmental standards, one not only invests in a superior material for interior applications but also contributes to a global commitment to sustainable and eco-friendly practices.

PVC foil Specifications

Good PVC foil manufacturers will produce PVC foil in different specifications, Our PVC foil thickness is from 0.12mm up to 0.5mm. The standard width is 1260mm and 1400mm, we also make 1250mm, 1420mm, 1100mm, 1000mm, and 850mm as customized sizes. The following is a table of specifications for each type of color, please refer to it:

Thickness mm
Width mm
All colors
Normal Matte
Super Matte & Soft Touch
High Glossy
0.12
1260
0.14
1260
0.15
1260
0.16
1260
0.18
1260
/1400
0.2
1260
/1400
0.25
1260
/1400
0.28
1260
/1400
0.3
1400
/1420
0.33
1400
/1420
0.35
1400
/1420
0.37
1400
/1420
0.4
1400
/1420
0.45
1400
/1420
0.5
1400
/1420
0.6
1400
/1420

Applications of PVC Foil

The diverse applications of PVC foil across interior doors, kitchen cabinet doors, wall panels, and steel panels showcase its versatility and ability to enhance both aesthetics and functionality in furniture and interior design.

Interior Door

PVC foil is extensively applied to interior doors, utilizing substrates like MDF doors and PVC/WPC doors. The foil, available in various thicknesses and widths, undergoes processes like thermoforming for 3D foil applications and laminating for 2D foil enhancements. This results in durable and visually appealing finishes that elevate the overall aesthetics of interior spaces.

Substrate
MDF doors, PVC/WPC doors
Size (mm)
Thickness: 0.16-0.35, Width: 1260/1400
Processing
Thermoforming (3D foil), Laminating (2D foil)

Application video reference (door vacuum press): https://www.youtube.com/watch?v=g2iupRtVQ6k

Kitchen Cabinet Doors and Furniture Doors/Shutters

PVC foil plays a crucial role in enhancing the functionality and appearance of kitchen cabinet doors and furniture doors/shutters. MDF boards and aluminum boards serve as suitable substrates, with the foil undergoing thermoforming for 3D foil applications and laminating for 2D foil enhancements. This application contributes to both the durability and visual sophistication of kitchen and furniture aesthetics.

Substrate
MDF boards, Aluminum boards
Size (mm)
Thickness: 0.2-0.5, Width: 1260/1400
Processing
Thermoforming (3D foil), Laminating (2D foil)

Application video reference (Thermofoil vacuum press): https://www.youtube.com/watch?v=O4nYma3XyLc

Wall Panels

PVC foil is employed in creating visually appealing wall panels using substrates such as MDF profiles/panels and PVC/aluminum. The foil, with a thickness ranging from 0.12 to 0.5 mm and widths of 1260/1400 mm, undergoes various processes, including thermoforming for 3D foil applications, laminating for 2D foil enhancements, and wrapping for 2D foil applications. This results in the seamless integration of decorative elements, transforming wall panels into artistic focal points within interior spaces.

Substrate
MDF profiles/panels, PVC/aluminum
Size (mm)
Thickness: 0.12-0.5, Width: 1260/1400
Processing
Thermoforming (3D foil), Laminating (2D foil), Wrapping (2D foil)

Application video reference (wall panel wrapping): https://www.youtube.com/watch?v=Ktvk0_9X76o

Steel Panels

PVC foil enhances steel panels by applying it to substrates with a thickness ranging from 0.12 to 0.5 mm and a width of 1260 mm. The hot lamination process not only provides a visually appealing finish but also contributes to the durability and longevity of steel panels. This combination of strength and aesthetic appeal makes these panels suitable for a variety of architectural and design applications.

Substrate
Steel panels
Size (mm)
Thickness: 0.12-0.5, Width: 1260
Processing
Hot Lamination

Application video reference: https://www.youtube.com/watch?v=tDBTf4FHT7Y

What is a Good Quality PVC Foil?

We know what PVC foil is and how it is used. Now let us use data to explain what a good quality PVC foil is.

Health and Safety Standards

First, good-quality PVC foil is completely eco-friendly. It should meet the below standards.

Heavy Metal
Phthalates
Other
Result
Soluble Aluminum (Al)
DBP
Formaldehyde
PASS
Soluble Arsenic (As)
BBP
PASS
Soluble Boron (Ba)
DEHP
PASS
Soluble Cadmium (Cd)
DINP
PASS
Soluble Cobalt (Co)
DNOP
PASS
Soluble Chromium (III) (Cr III)
DIDP
PASS
Soluble Copper (Cu)
DMP
PASS
Soluble Mercury (Hg)
DEP
PASS
Soluble Manganese (Mn)
DIBP
PASS
Soluble Nickel (Ni)
DNP
PASS
Soluble Lead (Pb)
DIOP
PASS
Soluble Antimony (Sb)
DPrP
PASS
Soluble Selenium (Se)
DCHP
PASS
Soluble Zinc (Zn)
DPENP/DnPP
PASS
Soluble Strontium (Sr)
DBzP
PASS
Soluble Tin (Sn)
DPhP
PASS
Soluble Organic Tin
DnHP
PASS
Soluble Chromium (VI) (Cr VI)
PASS

High-quality PVC foil excels in safety compliance, achieving a B1 fire resistance rating. This signifies its ability to impede flame spread and enhance fire safety, making it a secure choice for applications like interior doors. Meeting rigorous safety standards, this PVC foil ensures a reliable and resilient solution in environments prioritizing fire prevention.

Durability and Strength

PVC foil stands as a testament to durability and strength, making it an optimal choice for various applications. Its robust characteristics are evident in:

Withstanding High Pressure: PVC foil exhibits exceptional stress resistance, maintaining structural integrity even in high-traffic areas or environments with substantial pressure.

Endurance in Intensive Use: The material’s ability to endure constant stress ensures longevity and reliability in applications prone to heavy usage.

Extended Lifespan: PVC foil demonstrates remarkable longevity, ensuring a prolonged lifespan in diverse applications.

Resistance to Wear and Tear: Whether applied to interior doors, furniture, or wall panels, PVC foil resists wear and tear, preserving its aesthetic appeal and functionality over time.

Good-quality PVC foil must have high physical performance. Technical Data Sheet:

Index
Test Method
Unit
Specification
Tensile Strength
ISO 527-1:2019
T 34.5MPa,L 38.5MPa
Tear Stength
ISO 527-3:2018
T 22%, L 48%
Resistance to Wear
ISO 9352:2012
class
Visible wear marks, but no worn through to substrate(500g/wheel 600turns)
UV Resistance
ISO4892-3
grey scale
4 (30hr)
Light Fastness(Color Fastness)
ISO4892-2
grey scale
4-5 (200hr)
Scratch Resistance
PENCIL Test (500g)
H
No scratch with 9H pencil
Chemical Resistance 
Water, petrol, olive oil, red wine, coffee, juice Citric acid, Ethyl alcohol
No visible changes
Resistance to Dry Heat
Temperature 70℃
No visible changes
Resistance to Wet Heat
temperature 70℃, humidity 90%
No visible changes

Flexibility and Adaptability

PVC foil stands out for its exceptional flexibility and adaptability, making it a versatile choice in various applications.

PVC foil seamlessly conforms to diverse shapes and sizes, exemplified by its proficiency in 3D thermoforming, 2D laminating for flat surfaces, and fluted panel wrapping. This adaptability enhances its utility in achieving intricate designs and finishes.

The material’s inherent toughness allows PVC foil to excel in shaping, adapting effortlessly to different furniture styles. Whether applied to modern or traditional designs, PVC foil enhances aesthetics with ease, showcasing its adaptability in various furniture contexts.

Aesthetic Appeal

High-quality PVC foil’s aesthetic appeal is distinguished by its extensive color and texture varieties, precise finish and gloss levels, and exceptional printing sharpness. These features collectively contribute to the material’s ability to elevate the visual aesthetics of diverse applications, ranging from furniture to interior design.

High-quality PVC foil captivates with a wide array of color and texture options, ensuring a realistic and diverse palette. From authentic wood grain colors to vibrant solid hues, soft-touch, super matte finishes, and innovative designs like stone, marble, concrete, textile, fabric, and metallic patterns, the material offers a contemporary and extensive range of choices.

The finish and gloss levels of high-quality PVC foil are finely tuned to perfection. The material boasts a super matte finish with luminance values as low as 2-3 degrees, providing a skin-like touch. For those seeking a subtle sheen, standard matte finishes ranging from 5-20 degrees offer a balanced glow. Additionally, high-gloss options exceeding 95 degrees deliver a glossy sheen, ensuring a luxurious and polished appearance.

The printing quality of high-quality PVC foil is characterized by remarkable sharpness and color richness. The layers of print exhibit precision and clarity, ensuring that the patterns and designs are reproduced with exceptional detail. The colors are vibrant and saturated, offering a visually stunning and professionally crafted aesthetic. 

This high printing sharpness enhances the overall appeal of applications, ensuring a sophisticated and refined finish that meets the highest standards of visual excellence.

Production Batch Color Difference Control

Achieving consistent and high-quality color in PVC foil production demands a meticulous approach to color difference control within production batches. A reputable PVC foil manufacturer prioritizes and excels in this critical aspect, ensuring precision and uniformity in color reproduction.

A proficient color control process employs advanced color measurement technologies and stringent quality checks throughout the production cycle. This includes precise color formulation, meticulous blending of raw materials, and rigorous testing of samples from each batch.

In a well-executed production process, color differences become invisible to the naked eye. This is a hallmark of superior PVC foil, as it reflects the manufacturer’s commitment to delivering products with uniform and accurate coloration. A sophisticated color management system minimizes visible color discrepancies and enhances the final product’s overall aesthetics.

Global Market Analysis

Leading Manufacturers

Renolit

Renolit stands as a prominent player in the global PVC foil market, renowned for its commitment to quality and innovation. The company offers a diverse range of PVC foil solutions, catering to various industries such as furniture, construction, and interior design. Renolit’s expertise and extensive product portfolio position it as a leading choice for customers seeking reliable and high-quality PVC foil solutions. Learn more about Renolit.

LG

LG, a global giant, has made significant contributions to the PVC foil market. Leveraging its technological prowess, LG produces PVC foils known for their durability and aesthetic appeal. The company’s commitment to research and development places it at the forefront of innovation in the industry, contributing to its status as a leading manufacturer of PVC foil solutions. Explore LG’s PVC foil offerings.

Skai

Skai, with its cutting-edge solutions, has established itself as a key player in the PVC foil market. The company’s focus on sustainable and design-driven solutions has resonated with consumers worldwide. Skai’s PVC foils, known for their versatility and quality, cater to diverse applications, from furniture to automotive interiors. Learn more about Skai.

Market Dynamics and Consumer Preferences

The global PVC foil market exhibits dynamic growth, driven by various factors and influenced by evolving consumer preferences. Regionally, different trends shape the market dynamics:

Growth: The PVC foil market experiences steady growth globally, fueled by increased demand in the construction, furniture, and automotive industries.

Challenges: Environmental concerns and regulations impact the market, pushing manufacturers towards sustainable practices. Additionally, economic fluctuations and raw material prices present ongoing challenges.

Opportunities: The growing trend of customization in interior design and the rising demand for eco-friendly PVC foils present lucrative opportunities for market expansion.

Consumer Preferences:

Consumer preferences in the PVC foil market vary across regions. While durability and quality remain universally valued, regional nuances influence design choices and environmental considerations. In developed regions, there is a shift towards sustainable and recyclable PVC foil options, reflecting the increasing awareness of eco-friendly practices. Emerging markets often prioritize cost-effectiveness without compromising on quality. In different areas such as Gulf CountriesIndia, Asian Countries, and Europe, etc. PVC foil has a different market performance.

In conclusion, the global PVC foil market, led by industry giants like Renolit, LG, and Skai, is characterized by dynamic growth, challenges, and evolving consumer preferences. As the industry navigates environmental considerations and embraces innovation, opportunities for market expansion continue to emerge.

In the above article, we went from the characteristics of PVC foil to its production process and how to judge what is a good quality PVC foil. We also discussed the development prospects of PVC foil and shared the leading manufacturer. We hope you will like our sharing. To learn more about PVC foil, please continue to follow us!

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